The pilkington gun co.9/1/2023 ![]() There is no need to plug a barrel when using this process. Pull the part out of the tank and quickly rinse with clean water. Once the reaction has converted all the red rust to black I toss in a tablespoon of baking soda to neutralize any acids from the solution. Let the part boil for 15 to 20 minutes so that the reaction will be complete. Within seconds you will see the chemical reaction begin to take place as the boiling water converts the red rust into black. After the water is boiling suspend the "rusted" part in the boiling water. Now boil water in a tank (or pan - depending on the size of the part) The water doesn't need to be distilled: tap water will do fine. After the browning solutuion has been applied the part will appear to be thoroughly rusted. The metal only needs to be hot enough for the plum brown to sizzle as applied, but no hotter. Completely paint the part, and re-heat as you go if necessary. Heat the part just enough that the plum brown sizzles as it's applied with a brush. Clean the part that you want to rust blue to remove any grease or oils. ![]() I use Mark Lee Plum Brown (express brown #2).
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